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The Sam M. Walton College of Business

U of A Alumnus Donates to Help Create Aerosol Boxes for Hospitals and Fire Departments

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April 28, 2020

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The aerosol box was designed by Dr. Hsien Yung Lai at Mennonite Christian Hospital in Taiwan, and plans were made available free of charge under the creative commons license. The plans describe a simple 50x50x40 centimeter, four-sided, ¼-inch clear acrylic box, with two access holes for hands on one side.

Doctors can use the box while intubating a patient to protect themselves from any particles that could be released from the patient’s airway during the procedure.

91919072_115754203406758_6062957563689828352_o-1-300x225-1889850Dayton Castleman, director of visual thinking of Resource Design in Rogers, is managing and coordinating this project pro-bono on behalf of Resource Design.

Castleman reached out to his doctor, Joel Fankhauser, to see if he could help him assess the medical equipment need related to COVID-19.

Fankhauser then reached out to his friend at Mercy, Dr. Jason McKinney, intensivist, and asked what would benefit them, that designers could provide. McKinney responded with a link to the aerosol boxes and asked if they could make them.

first-protope-built-by-joel-gordon-1-300x225-9853383Joel Gordon, making and tinkering manager of the Scott Family Amazeum in Bentonville, created the initial drawings and provided the first prototype to Mercy. Once Mercy approved the protype, Castleman reached out to local agencies that had the capacity to produce these boxes locally.

machine-cutting-boxes-roark-1-300x213-4427629That’s when Garman, who earned a B.S.B.A. in 2000 from the Walton College, got involved.

Castleman said, “Roark put 100% skin in the game regarding production, which was great, because having a central source for producing these boxes allowed for an increase in efficiency, consistency and project flow.”

“When Dayton reached out it was perfect timing at Roark,” Garman said. “We have an amazing and talented team of makers, and due to the economic slowdown, we have some capacity. So, we were thrilled to have the opportunity to put our team to work on a project that can hopefully help protect our frontline caregivers.”

picture-of-materials-at-roark-1-300x225-3315956With this partnership they have been able to create 25 boxes for Mercy Hospital Northwest, 15 boxes for Arkansas Children’s Hospital Northwest and Little Rock, five for other hospitals that might need them and seven to the Rogers Fire Department that were modified to fit on their smaller stretchers to protect first responders.

Should demand for the boxes grow they are taking donations through Rogers Experimental House, who is the fiscal sponsor for this project.

If you have any resources or want to help out email

If you want to follow the development of this project, you can do so here.

Walton College

Walton College of Business

Since its founding at the University of Arkansas in 1926, the Sam M. Walton College of Business has grown to become the state's premier college of business – as well as a nationally competitive business school. Learn more...

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